Create Action from Data Analysis

1901fdata_adobestock_83447971.jpg

Manufacturers are finding ways to gather, analyze, and use data analytics to solve problems before they happen and drive upgrades in uptime and quality.

By Michelle Segrest, Navigate Content, Inc. - Reporting for Efficient Plant Magazine

There was a time, not so long ago, when manufacturing companies had systems that were stuck in silos with little or no communication between humans and machines. Data was difficult to gather and shared only through spreadsheets and by word of mouth, making problems almost impossible to predict. Today, not only are humans and machines communicating, but machines are talking to each other. Massive amounts of raw data are flying through the air at warp speed revealing all kinds of intelligence. It’s one thing to have the data. It’s another to be able to analyze the data. But the secret sauce, according to Nathan Oostendorp, co-founder and chief technical officer of Sight Machine, San Francisco (sightmachine.com), is dissecting the data, identifying the right data, and then using the knowledge gained in a meaningful way to create actionable results. Follow this link to read the full article.

Manufacturers Leverage IIoT Data

1812fiiot_adobestock_84308101.jpg

As companies make digital transformations using IIoT data, they see immediate results that save time and money.

By Michelle Segrest, Navigate Content, Inc. - Reporting for Efficient Plant Magazine

A plastics manufacturer had a major piece of equipment that was frequently breaking down with no warning. It was a $40-million problem every time it happened. By incorporating a digital-transformation strategy, the company was able to predict the problem five days in advance.  “This is the power of the Industrial Internet of Things (IIoT),” said Robert Golightly, senior manager, Product Manufacturing at AspenTech, Bedford, MA (aspentech.com), a supplier of software that optimizes asset performance. “When a machine fails, companies generally wait until the machine is fixed, and when the process is running again, they go back to work. They are forced to do this because there is not enough time to do anything else. But when you have a few more days or even weeks to think about it, suddenly there are all kinds of options. You can use the time to build inventory or reschedule production. There are half-dozen smart business decisions we could make if we had enough time.” 

IIoT is having a profound effect on the way companies collect, manage, and analyze data. Click here to read the full article.

Augmented Reality Accelerates Manufacturing Efficiency

1811far03p.jpg

Connecting humans and machines through augmented reality is changing the face of industrial manufacturing. 

By Michelle Segrest, Navigate Content, Inc. - Reporting for Efficient Plant Magazine

When digital content is overlaid on a piece of machinery, the equipment comes to life. Detailed instructions pop into focus to guide the operator, helping him/her to identify and fix any problems. Animated 3D renderings, in exact proportion, explode into view and visually show the operator how to repair and maintain the machinery through step-by-step visual aides. Like something from “The Terminator” or “Minority Report” movies, the operator can instantly see the digital content directly in front of him. This is one example of how augmented reality (AR) is revolutionizing the efficiency of industrial operations. Thanks to this technology, paper manuals will soon be as ancient and obsolete as a rotary phone mounted on a wall. No longer will operators need to search and research to find answers to technical questions. With AR technology, solutions to their problems literally appear before their eyes.  Follow this link for the full story!